Manufacturing Sites

We are a one stop solution for Steel, Forging, Machining, Heat Treatment, Gear Cutting and post HT operations. We manufacture high-performance gears and components to meet the NVH requirements of next-generation CVT, DCT, hybrid and EV transmissions. We’re also into the production of DCT, CVT, Transmission gears and shafts, E motor shafts for various applications of Passenger, Commercial and Electric Vehicles.
We also own state of the art steel manufacturing equipment under the brand Kalyani Steels and Saarloha Special Steels.

Here’s a list of our technological capabilities:

  • High speed Hobbing (Dry)
  • High speed Shaping
  • Power Skiving
  • Gear Grinding
  • Power Honing
  • Heat Treatment (Atmospheric)
  • Laser Welding

We operate on a truly global scale with exports to several countries such as USA, UK, Belgium, Germany, China & Sweden etc.

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Training Centers

With fully equipped training centers, we make sure we provide our team with the best in class training and help them realize their career goals.

Training Center Highlights

  • State of the art training center with DOJO center and 5 Axis system for effective conceptual understanding of the subject matter
  • Capability building of on role and off role employees by industry experts and in-house subject matter experts
  • Application of E-Learning module for training of employees
  • Special training for new GETs and DETs
  • People exhibiting the mindset “I Can, I Do, I Check”
  • Special training by Best Faculties in India on Technical, Behavioral, Management and Leadership capability Building
  • We follow and practice TPM way for operator capability building
  • Strong Evaluation and Review Mechanism for sustenance and elevation of operator efficiency

R&D Centers

The R&D center of KCTI is recognized by the Department of Science and Technology (DSIR), Government of India. It is ISO17025 NABL certified and acknowledged as an Approved Lab by Rolls Royce and Boeing. KCTI has fully equipped in-house digital libraries and World-Class patent search engines.

At KCTI, we are leveraging our in-house innovation, R&D and engineering skills in developing and implementing innovation and technology strategies to create new and differentiated products. KCTI’s role in developing new technologies and filing new patents has reinforced Bharat Forge’s status as an innovation-driven company.

KCTI’s research contributions in international journals and conferences have demonstrated the capability of Bharat Forge in developing new components and solving problems, related with processes and products.

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Gear Box and Differential Assembly Overview

Kalyani Transmission Technology Limited (KTTL)expertise in Transmission Design & gear component optimization. KTTL Is a future-oriented and innovative service provider in the field of gear technology with a range of customers including major automotive OEMs and Tier 1 suppliers. Our core competence lies in the innovative development and production of gears, gearboxes, reducers, etc. . We specialize in meeting stringent requirements in the area of electric or hybridised drive concepts. KTTL supports customers throughout the entire development process – from the initial concept to fully validated prototypes and subsequently to mass production.

KTTL provides all the essential work steps of the entire gearbox development process. The whole project – from concept generation , via detailed engineering and virtual validation of gears, shafts, housings , to the assembly and testing of prototypes – will be managed at the dedicated development centre KCMI(Kalyani Centre for Manufacturing Innovation Center)

KTTL uses a well defined design and development process to ensure quality and reliability of the product.

Software Capabilities

  • Pre-processing

  • Structural Analysis

  • Fatigue

  • Structural & Optimization

Analysis Capabilities

  • Structural Analysis

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  • Root Bending Strength Analysis

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  • Cumulated Gear tooth Flank Modification

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  • Gears Contact Stresses

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  • Displacement Analysis

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  • CFD for oil churning

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