Overview

Kalyani Transmission Technology Heat Treatment facility is QMS Certified: IATF, AS 9100D, ISO 9001:2015. With metallurgy experts at all team levels, out HT solutions are comparable only to the best in the world.

We have different types of HTs under one roof: atmospheric, vacuum and nitriding processes. The variety of furnaces include Sealed Quench, Vacuum, Gas Nitriding and Plasma Ion Nitriding.

Heat treatments for varied material profile like Super alloys, alloy steel, tool and die steel, Cu, Al, Ni and Ag Brazing are available.

With a fully equipped lab and simulations, we also have a special racking process based on component profile ranging 1 gm to 1250 kgs.

Case Carburizing

Makes & Specialty

  • AUPL
  • Country - Germany
  • Double Chamber

Automation

  • No Man Operation
  • Process in Auto mode
  • Loading & Unloading also in Auto mode.

Capability

  • Max. weight Capacity- 1200kg
  • Max. Temperature- 960°C
  • Uniformity: ± 10˚C
  • Oil Quenching Temperature - 80 to 120˚C
  • Atmosphere- Endo+ LPG
  • CADDA System
  • Calibration as per AMS-2750-E
  • SCADDA System to control on Process
  • Temperature Uniformity- +/- 8°C
  • Hot Box size-1200x900x800mm
  • Weight Capacity-1200kg Net

Case Carbonitriding

Makes & Specialty

  • AFC Holcroft
  • Country - USA
  • Double Chamber

Automation

  • Case Carbonitriding process fully Auto.

Capability

  • Max. weight Capacity- 1200kg
  • Max. Temperature- 960°C
  • Uniformity: ± 10˚C
  • SCADDA System
  • Oil Quenching Temperature - 80 to 120˚C
  • Atmosphere- Endo+ LPG

Gas Nitriding

Makes & Specialty

  • Seco/Warwick
  • Country - Poland
  • Vacuum Base-Zero Flow Technology
  • Control on Kn Value

Automation

  • Process Fully Auto mode
  • Ammonia Gas flow control automatically by kn Value
  • Any deviation in standard process, immediately Alarm sound

Capability

  • Uniform Compound & diffusion Layer
  • Cement bright surface finish
  • Control on dimension & Ra Value
  • Consistency in Quality
  • Post & Pre-Oxidation Facility
  • Calibration as per AMS-2750-E
  • SCADDA System to control on Process
  • Temperature Uniformity- +/- 8°C
  • Hot Box size-1200x900x800mm
  • Weight Capacity-1200kg Net

Nitro-Carburizing

Makes & Specialty

  • Seco/Warwick
  • Country - Poland
  • Vacuum Base-Zero Flow Technology
  • Control on Kn Value

Automation

  • Process Fully Auto mode
  • Ammonia Gas flow control automatically by kn Value
  • Any deviation in standard process, immediately Alarm sound

Capability

  • Calibration as per AMS-2750-E
  • SCADDA System to control on Process.
  • Temperature Uniformity- +/- 8°C
  • Hot Box size-1200x900x800mm
  • Post & Pre-Oxidation Facility
  • Uniform Compound & diffusion Layer
  • Cement bright surface finish
  • Control on dimension & Ra Value
  • Consistency in Quality
  • Weight Capacity-1200kg Net

Plasma Nitriding

Makes & Specialty

  • Milman Thin Film Technology
  • Country - India
  • Hot-Wall Chamber
  • Parts can be load vertical & Horizontal

Automation

  • Fully Auto Gas Flow & gas Ratio Monitor to control Chamber pressure during Process.
  • Auto Chamber leak checking system
  • Any deviation in standard process, immediately Alarm sound

Capability

  • Can be eliminate compound layer
  • Very Low Surface Treatment Process-450°C.
  • Achieve very high surface hardness 1350-1400Hv0.1
  • Size- Dia-1000x1300mm height
  • Capacity- 1300kg Net
  • Very high anticorrosive & wear Resistance surface layer

Low Pressure Carburizing

Makes & Specialty

  • Seco/Warwick
  • Country - Poland
  • 25 Bar N2 Quenching Facility
  • Double Chamber Furnace

Automation

  • Process Fully in Auto

Capability

  • Bright surface finish
  • Minimum Distortion
  • SCADA System
  • Uniformity: ± 5˚C
  • Max. Temperature - 1300˚C
  • Calibration as per AMS-2750-E
  • SCADDA System to control on Process
  • Temperature Uniformity- +/- 8°C
  • Hot Box size-1200x900x800mm
  • Weight Capacity-1200kg Net

Vacuum Hardening

Makes & Specialty

  • Seco/Warwick
  • Country - Poland
  • Isothermal Quenching Facility
  • 360 deg. Quenching & Heating Facility
  • Convective Heating Facility

Automation

  • All Process Fully Automatic.

Capability

  • Max. work load-1250 kg
  • Uniformity: ± 5˚C
  • Vacuum Level- 0.0001Mbar
  • Max. Temperature - 1300˚Cy
  • SCADDA System
  • Control on Surface & Core Temperature during Heating
  • Argon Gas Quenching Facility
  • 10 Bar Quenching Pressure
  • Vacuum Heat-Treatment of all type Tool steels

Vacuum Brazing

Makes & Specialty

  • Seco/Warwick
  • Country - Poland
  • Isothermal Quenching Facility
  • Auto Leak checking system.

Automation

  • Process Fully Automatic

Capability

  • Max. load capacity-600kg
  • Vacuum Level-0.0001Mbar
  • Uniformity: ± 5˚C.
  • Max. Temperature: 1300˚C
  • SCADDA SYSTEM
  • N2 & Ar cooling Facility

Gas Nitriding

Makes & Specialty

  • Abar-Ipsen
  • Country - Germany

Automation

  • Process fully in Auto

Capability

  • Max. weight Capacity-1000kg
  • Uniformity: ± 5˚C
  • Maximum Temperature- 900°C
  • Vacuum Level- 0.005Mbar
  • SCADDA System

Videos

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