Overview
Kalyani Transmission Technology Heat Treatment facility is QMS Certified: IATF, AS 9100D, ISO 9001:2015. With metallurgy experts at all team levels, out HT solutions are comparable only to the best in the world.
We have different types of HTs under one roof: atmospheric, vacuum and nitriding processes. The variety of furnaces include Sealed Quench, Vacuum, Gas Nitriding and Plasma Ion Nitriding.
Heat treatments for varied material profile like Super alloys, alloy steel, tool and die steel, Cu, Al, Ni and Ag Brazing are available.
With a fully equipped lab and simulations, we also have a special racking process based on component profile ranging 1 gm to 1250 kgs.
- Case Carburizing
- Case Carbonitriding
- Gas Nitriding
- Nitro-Carburizing
- Plasma Nitriding
- Low Pressure Carburizing
- Vacuum Hardening
- Vacuum Brazing
- Vacuum Annealing
Case Carburizing
Makes & Specialty
- AUPL
- Country - Germany
- Double Chamber
Automation
- No Man Operation
- Process in Auto mode
- Loading & Unloading also in Auto mode.
Capability
- Max. weight Capacity- 1200kg
- Max. Temperature- 960°C
- Uniformity: ± 10˚C
- Oil Quenching Temperature - 80 to 120˚C
- Atmosphere- Endo+ LPG
- CADDA System
- Calibration as per AMS-2750-E
- SCADDA System to control on Process
- Temperature Uniformity- +/- 8°C
- Hot Box size-1200x900x800mm
- Weight Capacity-1200kg Net
Case Carbonitriding
Makes & Specialty
- AFC Holcroft
- Country - USA
- Double Chamber
Automation
- Case Carbonitriding process fully Auto.
Capability
- Max. weight Capacity- 1200kg
- Max. Temperature- 960°C
- Uniformity: ± 10˚C
- SCADDA System
- Oil Quenching Temperature - 80 to 120˚C
- Atmosphere- Endo+ LPG
Gas Nitriding
Makes & Specialty
- Seco/Warwick
- Country - Poland
- Vacuum Base-Zero Flow Technology
- Control on Kn Value
Automation
- Process Fully Auto mode
- Ammonia Gas flow control automatically by kn Value
- Any deviation in standard process, immediately Alarm sound
Capability
- Uniform Compound & diffusion Layer
- Cement bright surface finish
- Control on dimension & Ra Value
- Consistency in Quality
- Post & Pre-Oxidation Facility
- Calibration as per AMS-2750-E
- SCADDA System to control on Process
- Temperature Uniformity- +/- 8°C
- Hot Box size-1200x900x800mm
- Weight Capacity-1200kg Net
Nitro-Carburizing
Makes & Specialty
- Seco/Warwick
- Country - Poland
- Vacuum Base-Zero Flow Technology
- Control on Kn Value
Automation
- Process Fully Auto mode
- Ammonia Gas flow control automatically by kn Value
- Any deviation in standard process, immediately Alarm sound
Capability
- Calibration as per AMS-2750-E
- SCADDA System to control on Process.
- Temperature Uniformity- +/- 8°C
- Hot Box size-1200x900x800mm
- Post & Pre-Oxidation Facility
- Uniform Compound & diffusion Layer
- Cement bright surface finish
- Control on dimension & Ra Value
- Consistency in Quality
- Weight Capacity-1200kg Net
Plasma Nitriding
Makes & Specialty
- Milman Thin Film Technology
- Country - India
- Hot-Wall Chamber
- Parts can be load vertical & Horizontal
Automation
- Fully Auto Gas Flow & gas Ratio Monitor to control Chamber pressure during Process.
- Auto Chamber leak checking system
- Any deviation in standard process, immediately Alarm sound
Capability
- Can be eliminate compound layer
- Very Low Surface Treatment Process-450°C.
- Achieve very high surface hardness 1350-1400Hv0.1
- Size- Dia-1000x1300mm height
- Capacity- 1300kg Net
- Very high anticorrosive & wear Resistance surface layer
Low Pressure Carburizing
Makes & Specialty
- Seco/Warwick
- Country - Poland
- 25 Bar N2 Quenching Facility
- Double Chamber Furnace
Automation
- Process Fully in Auto
Capability
- Bright surface finish
- Minimum Distortion
- SCADA System
- Uniformity: ± 5˚C
- Max. Temperature - 1300˚C
- Calibration as per AMS-2750-E
- SCADDA System to control on Process
- Temperature Uniformity- +/- 8°C
- Hot Box size-1200x900x800mm
- Weight Capacity-1200kg Net
Vacuum Hardening
Makes & Specialty
- Seco/Warwick
- Country - Poland
- Isothermal Quenching Facility
- 360 deg. Quenching & Heating Facility
- Convective Heating Facility
Automation
- All Process Fully Automatic.
Capability
- Max. work load-1250 kg
- Uniformity: ± 5˚C
- Vacuum Level- 0.0001Mbar
- Max. Temperature - 1300˚Cy
- SCADDA System
- Control on Surface & Core Temperature during Heating
- Argon Gas Quenching Facility
- 10 Bar Quenching Pressure
- Vacuum Heat-Treatment of all type Tool steels
Vacuum Brazing
Makes & Specialty
- Seco/Warwick
- Country - Poland
- Isothermal Quenching Facility
- Auto Leak checking system.
Automation
- Process Fully Automatic
Capability
- Max. load capacity-600kg
- Vacuum Level-0.0001Mbar
- Uniformity: ± 5˚C.
- Max. Temperature: 1300˚C
- SCADDA SYSTEM
- N2 & Ar cooling Facility
Gas Nitriding
Makes & Specialty
- Abar-Ipsen
- Country - Germany
Automation
- Process fully in Auto
Capability
- Max. weight Capacity-1000kg
- Uniformity: ± 5˚C
- Maximum Temperature- 900°C
- Vacuum Level- 0.005Mbar
- SCADDA System